No, no jig. I didn't fab the headers themselves, I only redesigned the piping after them and repaired some problems with them.

I have new pictures, but this post is so loaded with them that I will not burden the readers with more. I will (someday) try to make another webpage dedicated to the turbo build-up and tie it together with my old 3L site.

I have a 80mm Pro-M maf and 36# injectors to put in soon, but I was sweating where I was going to fit the darn thing because it was so damn big. I think I have that worked out so now I just have to get the intake pipe welded together to install the filter in the fender.
I found aluminum cheap on www.onlinemetals.com since I already have a spearco core so all I have to do is order in the parts and begin designing it.
My 'get running' to do list:
- install injectors
- complete intake pipe and install with MAF
- construct intercooler and install
- install blow-off valve
- plumb the vacuum and pressure lines
- install boost gauge and pressure sensor
- construct water tank for intercooler
- plump lines for intercooler/heat exchanger

Finishing touches:
- manual/electrical boost controller
- turbo timer
- A/F gauge


Former owner of '99 CSVT - Silver #222/2760 356/334 wHP/TQ at 10psi on pump gas! See My Mods '05 Volvo S40 Turbo 5 AWD with 6spd, Passion Red '06 Mazda5 Touring, 5spd,MTX, Black