• Welcome to the Contour Enthusiasts Group, the best resource for the Ford Contour and Mercury Mystique.

    You can register to join the community.

Welding projects 1 and 2

KingpinSVT

Hard-core CEG'er
Joined
May 21, 2003
Messages
2,634
Location
Ocala, FL
Well, they're not so pretty, but they should hold up OK. If you looked only at the welds, you could probably tell where I started and where I stopped. But being as the project is part of the practice, thats OK right? At first I had a problem with burn through, but then I started doing overlapping tacks and started to get a better feel for the metals "needs."

The table was project 1. The angle is significantly thicker, so it gave me more wiggle room for finding the correct settings. I did do a lot of cutting, grinding, re-welding until I felt that I got a good weld.

The cart is project 2. The tube is thinner and has helped me "refine" my touch. This was were I had burn through issues. The only problem is I ran out of wire (d'oh!) while trying to weld on the last angle piece for the rear casters (casters are wider than the tube, so I was using left over angle to give me more width). Anyway, its not finished, but its getting close. These projects take longer than I thought! I have to finish welding the caster mounts, and then the bottle bracket. Floors will be added when complete, of course.

I will say, having a good welding surface has greatly increased the accuracy and ease of my welding. The table was off square by about 1/16" to 1/8" in a few dimensions, but the cart is dead on. Guess thats the benefit of having the work up close to you with good clamping surfaces and not on the garage floor.

Comments are welcome, I'm a newb learning on my own so I could use them.

Don't mind the trash bag welding cover, it can get dusty in my garage and it will work until I get a real one. Its covering a Lincoln Pro Mig 140, which I've been filling with flux for the time being.

Welding009.jpg

Welding002.jpg

Welding003.jpg


And the obligatory weld pictures:

1 good, 1 not so pretty
Welding004.jpg


Welding008.jpg



And running out of wire :( :
Welding006.jpg
 
Not bad. I need to learn how to weld properly. Well if I ever need exhaust work again, I'll give you a buzz.
 
One of my next practice sessions will be to go and see if I can pick up some scrap from an exhaust shop and practice welding it. My frontier's Y pipe suffers from the same 2 to 1 crimp as the contour, and I want to fix it myself. I need some SS to practice on, I'm hoping I can pick some up by dumpster diving (so to speak). Not sure if they take it for scrap recycling or what. . . . .
 
Back
Top