IRingTwyce
I ROCK at bumper cars!
Ahhh. Thanks for the reply and mechanics lesson! 
if you remove it you will have to disable it in the PCM. if you leave the valve and the solenoid connected then when the PCM tries to activate it it will set an insufficient EGR code or it may open the valve and now your dumping hot exhaust gas into the engine compartment. if you have an xcal2 or a chip i would just get it disabled and be done with it.
You may be able to get away with less but then your soak time will go up. I originally tried 2 gallons and it barely made a dent. The water was a little dirty after sitting overnight. With the 8 gallon 50/50 mix, after sitting overnight, the water was soo black that I couldn't see the intake manifold below a couple inches of water.
If you can find one, I'd use a tiny wire wheel on the dremel. Like this...
http://www.sears.com/sr/javasr/prod...es&subcat=Rotary+Tool&vertical=TOOL&ihtoken=1
Even then I'd be careful that you don't suck aluminum dust into the cylinders.
HTH,
BP
If you do a search on Sears.com, look for a...
Craftsman Brass Brush Wheel
Sears item #00953132000 Mfr. model #53132
$2.99
The Superclean might turn the aluminum black, but yeah, that'd be one great way to get it squeaky clean. Just take out the buckets(lifters) so that the cleaner doesn't get trapped in there. Also, thoroughly rinse it off. Maybe even stick it in the oven at 250 degrees to boil any moisture off.
BTW, sorry for hiijacking your thread Rich.![]()
HTH,
BP