To the OP. I am getting 24 mpg out of a 91 4wd explorer. EPA rating when it was new, 19mpg. Customer reviews showed most people rarely were able to get that.
50% of fuel mileage is in your driving habits. Accelerate slowly, never be hard on the throttle, coast down when you anticipate a stop so you dont have to use your brakes as much, coast down when you want to slow for a turn instead of using your brakes, and dont leave your engine idling. You are already getting fairly good mileage though, so dont expect a WHOLE lot more.
Mechanical mods.... Tune up Definitely.
Short Ram (hot air) intake
Lightweight over stock size wheels and good low profile all season touring tires (to reduce rotating weight)
Underdrive pully. (overdrive on your alternator)
Reduce weight
Dont run unnecessary electronics (no amps, turn the stereo down or off)
regular oil changes using synthetic 5w20 or even a 0w20 oil
Run regular unleaded gasoline Not super unleaded or gasoline blended with ethanol
Switch bulbs that are on a lot to LEDs (marker lights, turn signals)
Well designed exhaust system that isnt TOO free flowing.
Keep your tire pressure at recommended levels.
Lowering springs to lower your aerodynamic profile
SVT bumper with a mirko or some other type of lower air diffuser on it (yes even the mach 1 lip that everyone thinks looks like a garage door seal) Or you can just put a lip on your standard bumper, whichever, the point is to get less air flowing underneath your car where aerodynamics are NOT good.
If you are really feeling froggy, you can fabricate a belly pan for the whole underside of the car to keep air flowing over a smooth surface.
Everything I could think of off the top of my head..... Hope this helps.
your MPG will go up if you have an intake which takes air from outside the engine bay because the air is colder, more dense and has more oxygen by volume. What i'm trying to say is ... don't get blinded by the bling... understand the science ....G.
Actually this is untrue. Cold air is good for horsepower, but for fuel mileage, you want hot air. This is part of the reason why on a 3800, coolant is circulated through the throttle body. (that and for cold days to help with emissions)
Hot air does a lot of things, primarily, due to the fact the air charge is less dense, you need to open your throttle plate wider, which means your engine loses less power through pumping air in. Less resistance because the throttle is open wider. There are other things too, atomization is better and whatnot.
Cold air means you can get a denser charge into the cylinders so you can squirt more fuel in and have more power. Think of it as increasing cylinder pressure. Same principle as forced induction.
What I am trying to say is.... don't get blinded by the bling and hype... understand the science. Don't take my word for it though, check out some of the hyper-miler forums